Service overview
Accelerate Your Smart Factory Transformation
SGT Systems empowers your manufacturing operations with the full potential of Industry 4.0. Our end-to-end Industrial IoT (IIoT) solution seamlessly bridges the gap between legacy machinery and cutting-edge technology. We transform your isolated equipment into a unified, intelligent digital ecosystem, turning raw data into your most valuable business asset.
Real-Time Production Visibility
Stop relying on outdated manual logs. Gain granular insights into OEE (Overall Equipment Effectiveness), throughput rates, and energy consumption in real-time. Our system visualizes bottlenecks instantly, allowing floor managers to optimize cycle times and eliminate micro-stoppages as they happen.
AI-Driven Predictive Maintenance
Shift from reactive repairs to proactive asset management. Utilizing advanced Machine Learning algorithms, we analyze critical signatures like vibration patterns, acoustic anomalies, and thermal trends. Detect bearing wear or motor fatigue weeks before failure occurs to schedule maintenance during planned downtime.
How We Integrate
We deploy non-intrusive, industrial-grade IoT sensors that attach directly to your existing machinery—regardless of make, model, or age. This "Plug-and-Play" approach ensures zero disruption to your active production schedules during installation.
Data is processed locally on secure Edge Gateways. This ensures ultra-low latency for critical alerts and filters out noise before transmission. It keeps your operation running smoothly even with intermittent internet connectivity and ensures data security at the source.
Your data is aggregated into a centralized, secure cloud dashboard accessible from anywhere. Generate custom reports, compare performance across multi-site facilities, and integrate seamlessly with your existing ERP or MES systems via our API.
What you get
- Discovery workshop — we understand your operations, constraints and success metrics.
- Solution architecture — high-level design with hardware BOM, software stack and integration map.
- Implementation — hardware procurement, software development, on-site installation and commissioning.
- Knowledge transfer — operator training, runbooks and ownership handover.
- Post-go-live support — warranty, optional AMC, predictive maintenance and feature evolution.
Engagement model
Most engagements follow a milestone-based delivery model:
| Phase | Typical duration | Deliverables |
|---|---|---|
| Discovery | 1–2 weeks | Requirements doc, success metrics |
| Design | 2–4 weeks | Architecture, BOM, project plan |
| Build | 4–16 weeks | Hardware, software, integrations |
| Deploy | 1–4 weeks | Installation, commissioning, training |
| Run | Ongoing | Warranty, AMC, monitoring |
Pricing model
Service pricing is engagement-specific and includes both fixed-price (well-scoped) and time-and-materials (exploratory) options. We provide structured quotes within 5 business days of an inquiry.
Next steps
Book a 30-minute discovery call with our engineering team to discuss your specific application, or browse our product catalogue if you have already identified the hardware you need.