SGT Systems Limited
Industrial Automation

Industrial IoT Automation

Real-time monitoring and control for factories using advanced IoT sensors.

SGT INDUSTRIAL IoT AUTOMATION Smart Factory Floor & OEE Intelligence Architecture 1. ASSEMBLY LINE Conveyor & PLC Cell PLC-A1 CYCLE 2.41s CYCLE 2.38s CYCLE 2.44s I/O 32CH Pick-&-Place Arm REJECT UNITS PRODUCED 4,872 4,873 4,874 BELT SPEED 1.20 m/s 1.18 m/s PART → QC 2. VISION QC CAM-V7 · 60 FPS PART_OK 0.99 INFERENCE LOG [12:04:18] OK conf 0.99 [12:04:20] OK conf 0.97 [12:04:22] FAIL conf 0.92 [12:04:24] OK conf 0.98 [12:04:26] WARN conf 0.84 PASS RATE (last 1h) 98.4% 98.6% 97.9% DEFECTS / HR 3 4 FPS 60 ANDON STACK 3. SCADA · OEE OEE 87% 89% 86% PRODUCTION TREND AVAIL 94% PERF 90% QUAL 98% ALARM 4. ALARMS & PdM ALARM ! HI_TEMP M3 88°C ! VIB_HIGH SP2 3.1g ✓ COOLANT OK ✓ AIR_PRESS OK ~ BRG_WEAR 73% → MTBF est 412h FAIL PROB 33% AUTO ACTION ✓ Maint ticket #4471 ✓ Spindle 2 throttled −15% CLOSED-LOOP CONTROL · PLC SETPOINT UPDATE
⚡ LIVE: hover any module

Accelerate Your Smart Factory Transformation

SGT Systems empowers your manufacturing operations with the full potential of Industry 4.0. Our end-to-end Industrial IoT (IIoT) solution seamlessly bridges the gap between legacy machinery and cutting-edge technology. We transform your isolated equipment into a unified, intelligent digital ecosystem, turning raw data into your most valuable business asset.

Real-Time Production Visibility

Stop relying on outdated manual logs. Gain granular insights into OEE (Overall Equipment Effectiveness), throughput rates, and energy consumption in real-time. Our system visualizes bottlenecks instantly, allowing floor managers to optimize cycle times and eliminate micro-stoppages as they happen.

AI-Driven Predictive Maintenance

Shift from reactive repairs to proactive asset management. Utilizing advanced Machine Learning algorithms, we analyze critical signatures like vibration patterns, acoustic anomalies, and thermal trends. Detect bearing wear or motor fatigue weeks before failure occurs to schedule maintenance during planned downtime.

How We Integrate

1. Sensor Retrofitting

We deploy non-intrusive, industrial-grade IoT sensors that attach directly to your existing machinery—regardless of make, model, or age. This "Plug-and-Play" approach ensures zero disruption to your active production schedules during installation.

2. Intelligent Edge Computing

Data is processed locally on secure Edge Gateways. This ensures ultra-low latency for critical alerts and filters out noise before transmission. It keeps your operation running smoothly even with intermittent internet connectivity and ensures data security at the source.

3. Advanced Cloud Analytics

Your data is aggregated into a centralized, secure cloud dashboard accessible from anywhere. Generate custom reports, compare performance across multi-site facilities, and integrate seamlessly with your existing ERP or MES systems via our API.

Contact Us About This Service